Augu Automation: Smart Kneader Solutions for Rubber & Plastics Industry

Established in 2013, Qingdao Augu Automation Equipment Co., Ltd. specializes in providing automation equipment and solutions for motorcycle tire manufacturing. As a National High-tech Enterprise, we operate 4,000㎡ modern facilities, house a professional R&D team with multiple patents, and hold ISO 9001/14000 certifications. Our products are exported to global markets including Africa and Southeast Asia. Today, we introduce our core product – the Smart Kneader and its innovative applications in rubber and plastics industry.I. Core Functions & Technical AdvantagesDesigned for rubber and plastic mixing, Augu Smart Kneader features closed-pressure technology for efficient production:

· Uniform Mixing: Unique shearing design improves material dispersion by 30%

· Energy Saving: 25% less energy consumption compared to traditional models

· Precision Control: PLC system ensures ±1℃/0.1MPa accuracy

Key Components:

· Mixing System: Wear-resistant alloy cylinders and shafts (service life: 8,000+ hours)

· Hydraulic System: Dual-cylinder drive for rapid opening/closing (<5s response)

· Electrical System: Manual/auto switch with 0-150rpm variable frequency controlII. 9 Critical Maintenance StepsTo ensure long-term stability, follow these maintenance guidelines:

1. Cleaning: Remove residue after each use to prevent hardening

2. Fastener Check: Tighten bolts weekly (M12 torque: 60N·m)

3. Lubrication: Grease bearings every 200 hours (30g per point)

4. Seal Inspection: Replace O-rings monthly (fluororubber recommended)

5. Electrical Check: Verify motor insulation (>2MΩ)

6. Wear Monitoring: Replace blades when wear exceeds 3mm

7. Gap Adjustment: Set rotor-stator clearance to 0.3-0.5mm

8. Safety Test: Emergency stop response time <0.5s

9. Record Keeping: Maintain maintenance logs for critical parametersIII. Innovative Upstream System Solves Industry ChallengesOur two-story tipping upstream system addresses space constraints for SMEs:

· Cost-effective: 60% lower ， costs for single/double-story plants

· High Precision: Screw weighing system achieves <±0.05kg error (powder)

· Wide Compatibility: Works with mixers/kneaders under 160L

Success Stories:

· Xingtai Rubber Factory: 110L system enabling 18-step B compound automation

· Cabot Vietnam: Custom 3m dual-screw system boosted output by 35%IV. Augu Service Commitment· Custom Solutions: Comprehensive services from plant layout to commissioning

· Rapid Support: 24/7 technical assistance, 48-hour on-site service

· Warranty: 1-year  warranty, 2-year extension for core components

Contact Us Today

For cost-effective rubber/plastics processing solutions, visit our website or schedule a factory tour. Our engineers provide free process analysis and customized quotes to help you improve productivity and product quality!